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OUR INFRASTRUCTURE
Moulding Division
Fully Automated 2 Station Horizontal Parted Flaskless Moulding Machine
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MAKE - Koyo [Japan]
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MODEL - SMS 6050 RT III
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MOLD SIZE - 500 X 600 X 160~200
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MOLD SPEED - 150 molds/hr [with core]
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CYCLE TIME - 24 sec/mold
ADVANTAGES
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Robust and sturdy construction of machine and line
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High molding speed
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Quick pattern changing
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High accuracy for precise casting
SAND PLANT
FULLY AUTOMATED [ PLC / SCADA ] WITH SMART MULTI-COOLER
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MAKE - Savelli India
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CAPACITY - 32 ton per hour
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INTENSIVE MIXER - 1200 kg/180sec
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SAND COOLER - continuous smart multi-cooler
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SAND STORAGE - 150 ton
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NEW SAND STORAGE - 15 ton
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ADDITIVE STORAGE - 2 x 5 ton
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CONVEYING - Pneumatic conveyer [ sand and additives ]
ADVANTAGES
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Intensive Mixer consist of ceramic lining which reduces wear and corrosion of inner components, which results to a longer lifespan of the mixer
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Low power consumption due to usage of I.E-3 motors across the plant
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Dual dust collection system for better work environment
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Smart multi-cooler [ attached with inlet and outlet moisture and temperature probe ] continuously regulates sand temperature and moisture results in homogeneous sand temperature and properties within range
CORE SHOP
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8 - Automatic Cold box Core shooters
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Core sand mixer with S-plough for better sand mixing
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Pneumatic Sand Conveying
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Large core storage area and facility
SHOT BLASTING
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MAKE - Gostol India
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HIGH SPEED OPERATIONS
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HANGER TYPE - 1
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TUMB BLAST -3
MELTING FURNACE
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MAKE - Inductotherm [ India]
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CAPACITY - 2 x 500 kg duratrack
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MELT RATE - 2 ton/hour
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PANEL -1100 KW
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Inductotherm furnace with I-optimizer
panel for data acquisition and
auto sintering
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Online C-Si Analyzer
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Circular Monorail with multiple hoist
for faster pouring